Injection Molding
Daipla's Features
High-Precision Injection Molding
ARBURG injection molding machines introduced in Japan are hydraulic rather than electric, and we use hydraulic servo valves. The fundamental structure of this machine differs from that of Japanese injection molding machines. It is said to be so highly precise that it can connect the center of the ejector rod from the nozzle center in a straight line horizontally and vertically parallel to the center of the nozzle, a level that does not exist in Japanese machines. Injection accuracy is controlled by sensors mounted at the front and rear of the screw position to ensure accurate and stable injection response each shot.
Full Support from the
Design Stage
For requests such as "I have a product I want to realize in plastic, but I don't have any knowledge of injection molding" or "I don't have a formal drawing, so I have to design from a rough sketch", we, Daipla, with over 30 years of experience in processing super engineering plastics since the early days of super engineering plastics, can fully support our customers' designs for successful mass production based on our accumulated know-how. We assist in realizing the customer's desired image with proposals based on our design philosophy, ensuring smooth mass production.
Specializes in Super Engineering Plastics
such as PEEK
We have extensive experience and mass produce almost all commercially available high-performance resins, including super engineering plastics such as PEEK and medical polymers such as COP.
Specializing in Small Lot
and Insert Molding
Each molding machine is accompanied by a dedicated operator, making us particularly skilled in insert molding, which requires manual intervention. Additionally, our on-site personnel are trained to handle everything from mold setup to production, inspection, and packaging, allowing us to efficiently manage small lot production. Furthermore, as our company deals extensively with super engineering plastics, including PEEK, we are also capable of performing insert molding using these high-performance materials.
Why We Can Achieve
Advanced Machines made in Germany
We have two revolutionary molding machines (35t and 50t) that change the injection unit from horizontal to vertical with a single key. The vertical molding unit enables stable insert molding, while the horizontal molding unit is excellent for more complex insert molding and fully automated molding. We are the only company in Japan that uses this universal model as a mass production machine for super engineering plastic products.
One Engineer per Machine
In our production system, one dedicated operator is assigned to each molding machine. All of them are full-time staff, and since they can handle everything from mold setup to calling out molding conditions, production, inspection, and packaging, we are good at manufacturing that spares no time and effort, which cannot be handled by fully automated systems.
Establishing a Quality Control System
Comparable to ISO Certification
We have established a quality control department to thoroughly maintain quality control, dimensional measurements, and acceptance inspections at each stage of production. During the annual internal audits, we receive guidance from instructors who also serve as ISO auditors, ensuring that we maintain a quality management system that meets or exceeds ISO certification standards.
Our Customers
Medical Device
Manufactures
We have business relationships with several leading medical device manufacturers in Japan and are entrusted with the production of precision parts made from PEEK material, which are considered difficult to manufacture by other molding manufacturers, as well as insert molded components.
Semiconductor Manufacturing Equipment
Manufactures
We supply parts used in semiconductor manufacturing equipment to several equipment manufacturers and have a long track record of experience.
Industrial Equipment
Manufactures
We supply parts used in industrial equipment to several manufacturers and have a long track record of experience.
Telecomunication
Equipment Manufactures
We supply parts used in telecommunication equipment to several manufacturers and have a long track record of experience.
Control Equipment
(Sensors) Manufacturers
We supply parts used in control equipment to several manufacturers and have a long track record of experience.